Precast Concrete Utility Construction Projects

Garden State Precast works with a number of local utilities to provide both standard and custom precast construction. Special size, shape and loadings are all available in addition to standard molds.

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(PANYNJ) EWR 154.395 Terminal A Redevelopment

Garden State Precast Project # 18-46525

Project Name: (PANYNJ) EWR 154.395 TERMINAL A REDEVELOPEMENT

Location: NEWARK, NJ

Project start date: 10-20-2018

Project end date: NOVEMBER 2021

Synopsys of Development: Design and manufacturing of Special canopy foundations, Utility Stations

Technical challenges and project constraints:

  • Designed as cast in place

  • No project design was previously performed. Reverse engineering required

  • Connection details for Top to wall

  • Coordination with existing site utilities

  • Development of Cabinet load factors.

Design, fabrication, and testing activities:

Design

  • Average equipment weights and loadings prorated on units

  • Conduit window locations varied by equipment used

  • stair access ways cast with unit

  • no engineering performed during initial project design

Fabrication

  • Match casting entire 30 ton plus unit all together in GSP yard

  • Unit staging for disassembly

  • Coordination of rigging and spreader use

  • Application of sealing membrane

Testing

  • Site ponding testing.